How Does a Two Stage Furnace Work?

What Is a Two-Stage Furnace?

A two-stage furnace is an innovative and efficient solution for heating your home. It is a system designed to provide better energy efficiency and more consistent temperatures compared to traditional single-stage furnaces.

Unlike a single-stage furnace that operates at full power whenever it’s on, a two-stage furnace can operate at two distinct power levels:

• Low Stage: Operates at about 60-70% of the furnace’s full capacity.
• High Stage: Runs at full capacity when greater heating demand is needed.

Many 2-stage furnaces use a variable-speed blower motor to adjust air flow through the heat exchanger for the different stages to efficiently circulate heating air throughout your home.

The Science Behind the Stages

At its core, the difference lies in the operation of the gas valve and the heat exchange system.

• The gas valve has a low and high stage setting to produce the right gas flow and flame sizes for the different stages.
• Because the gas valve has 2 settings, the inducer fan motor also has 2 speed settings. The inducer fan runs at the right speed for each stage so that:
  • Combustion gases are evenly distributed through the heat exchanger and evacuated through the flue.
  • The right amount of oxygen is supplied to the burners in each stage.
  • The burners have the right level of constant supply air for complete combustion.
  • Combustion gasses are efficiently evacuated through the exhaust flue.

Here is more information about the 2 stages of furnace system operation.

Low Stage Operation

During mild winter days, the furnace works in the low stage, maintaining a steady temperature without consuming excessive energy.

Here are more key aspects of the low heat stage:

• A 2-stage furnace always starts up or cycles on in the low stage.
• If the furnace can adequately heat your home in the low stage, it continues to run in this more efficient mode.
• When the furnace can’t warm your home using the low stage, the unit ramps up to the high stage to provide more heat.

High Stage Heat

On colder days when the demand for heat increases, the furnace starts in the low stage and then ramps up to the high stage to deliver maximum warmth.

The inducer motor will run faster in the high stage to adequately supply oxygen to the burners for the larger flames and to carry away combustion gasses through the exhaust flue.

The two-stage furnace system uses advanced sensors and controls to detect the indoor temperature and determine which stage to use. This results in smarter, more efficient heating.

Key Components of a Two-Stage Furnace

A two-stage furnace has these key components:

• Two-Stage Gas Valve: Controls the amount of fuel supplied to the burner and the flame size.
• Two-Speed Draft Inducer Fan: Adjusts combustion air, heat exchanger air flow and exhaust air flow based on the stage that’s running.
• Variable-Speed Blower Motor: Adjusts the indoor airflow for even heat distribution.
• Smart Thermostat: Works with the furnace to manage the heating stages and ensure optimal operation.

These components work together to deliver precision heating that adapts to your home’s needs.

Benefits of a Two-Stage Furnace

You’ll notice these advantages of a two-stage furnace over a single-stage system.

Improved Comfort

The low stage provides consistent heating with fewer temperature fluctuations. You won’t experience the sudden bursts of heat or cold often associated with single-stage systems.

Energy Efficiency

Operating in the low stage for extended periods consumes less energy than frequently cycling on and off at full power. This can lower your utility bills over time.

Quiet Operation

The low stage runs more quietly compared to the full blast of a single-stage furnace, creating a more peaceful home environment.

Durability

Since a two-stage furnace operates at a lower capacity most of the time, it experiences less wear and tear, extending its lifespan.

Better Air Quality

The variable-speed blower motor keeps air circulating even when the furnace isn’t actively heating, helping to filter and clean the air in your home.

Is a Two-Stage Furnace Right for You?

While two-stage furnaces offer significant advantages, they may not be the ideal solution for everyone. Here are a few factors to consider:

• Climate: If you live in a region with harsh winters, the enhanced efficiency and comfort of a two-stage furnace may be worth the investment.
• Budget: Two-stage furnaces cost more upfront than single-stage models, but the energy savings over time can offset the initial expense.
• Home Size: Larger homes benefit more from the even heating provided by a two-stage furnace.

Maintenance Tips for Two-Stage Furnaces

To ensure your two-stage furnace runs efficiently for years to come, regular maintenance is crucial.

• Change the Air Filters: Replace furnace air filters every 1-3 months to maintain good airflow. Follow the directions in the owner’s manual for your system to changing the air filters.
• Check the Thermostat: Make sure the thermostat is programmed correctly for optimal performance.
• Inspect Vents and Ducts: Clean and clear blockages for proper air circulation. Schedule professional HVAC air duct cleaning service yearly to keep the vents and ducts clean and enjoy good indoor air quality.
• Schedule Annual Tune-Ups: Professional furnace maintenance and cleaning keeps the system in peak condition and helps prevent unexpected breakdowns. Watch this video to see more information about furnace cleaning, inspection and maintenance service performed by Sears Home Services:

Whenever you notice problems with your heating system, immediately schedule furnace repair service. We’re standing by with experienced Sears Home Services HVAC technicians to fix any type of furnace failure that comes your way.

Trust Sears Home Services to help you keep your home warm and safe all winter long.